The main reasons why still ring spinning system is dominating the whole textile world.
Long before , say 2 decades are more open end spinning system was launched , everybody predicted that is the end point of ring spinning system. It survived , in fact Open End System was failed.
Why ?
A decade before , Airjet Spinning System developed by Murata , Japan , With the abnormal production increase , with the reduction of cone winding process and simplex(roving) process at any ways this project should become great success. But No. Even with recent update of Vortex Spinning , still the success was just only limited to 100% Viscose Yarn.
Even though with very smooth fabric surface , resistant to pilling still it cant beat fabric made by ring spinning system.
Why?
There are something "nature" made perfect , when you take about cloth quality - nature made ring spinning system as the perfect thing.
- Wide Range of Yarn Counts. From Ne 1 to Ne 300 - you can make with Ring Spinning System ( Eventhough with some practical difficulties.)- With The natural twist flow , you will be rest assured of getting best strength possible.- With even controllable drafting , the yarn created with better internal fibre structure , which is uniform and which makes the cloth very good hand feeling.- Core yarn, Cover yarn, lycra , spandex and the list of special yarns goes for the time. Universally applicable and upgradable technology is Ring Spinning System.- The raw materials of wide range or say almost all can be spun by using Ring and Traveller System.- Drafting Speeds Can be Easily Controlled , which makes yarn unevenness better , however fibre length contributes as a major factor.- When two entirely different fibres such as polyester and cotton blended - open end makes more harm to the yarn than doing good. Whereas Ring Spinning System is more flexible and more suitable for any kind of blending and any percent of blending.- Yarns with SIRO process is considered one of the best quality because of its hand feeling , improved structure than doubled or single count. Which is not possible with any other spinning systems.- Any Quantity can do very easily. , Sampling Process is very easy , fast , simple .- Fine Yarns can be done very easily.
There are some more points to be discussed about this topic and hope time permits me in to do that next couple of weeks....
Catch you soon, please feel free to comment about this topic.